I came across this really cool demonstration and article by Simon Pang earlier today. I asked around awhile ago for a solution where I could create a PDF on the fly using SQL Reporting Services. Cool enough, he came up with a solution. Check out his article
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Read the complete post at http://weblogs.asp.net/jgaylord/archive/2007/06/19/generate-a-pdf-behind-the-scenes-using-sql-reporting-services.aspx